Heavy Copper PCBs

Heavy Copper PCBs: Power and Durability for Demanding Applications

At Hi Spec, we specialize in the production of heavy copper PCBs, offering robust solutions designed to withstand high currents, elevated temperatures, and harsh operating environments. With their thick copper layers and enhanced thermal conductivity, heavy copper PCBs provide superior power handling capabilities and exceptional durability, making them ideal for a wide range of demanding applications.

What Are Heavy Copper PCBs?

Heavy copper PCBs, also known as high-current PCBs, feature copper traces and planes that are significantly thicker than those found in standard PCBs. These thick copper layers provide increased current-carrying capacity, improved thermal management, and enhanced mechanical strength, making heavy copper PCBs suitable for high-power applications such as power supplies, automotive electronics, and industrial controls.

Technical Elements of Heavy Copper PCBs:

Increased Current-Carrying Capacity: The thick copper layers in heavy copper PCBs allow for higher current densities and increased power handling capabilities compared to standard PCBs. This makes them suitable for applications requiring high currents, such as motor drives, inverters, and power distribution systems.
Enhanced Thermal Management: The additional copper mass in heavy copper PCBs helps to dissipate heat more effectively, reducing the risk of overheating and improving the reliability of the electronic system. This makes heavy copper PCBs ideal for high-temperature environments and applications with stringent thermal requirements.
Mechanical Stability: Heavy copper PCBs offer enhanced mechanical strength and durability, thanks to their thick copper layers and robust construction. This makes them resistant to mechanical stress, vibration, and shock, ensuring long-term reliability in challenging operating conditions.
Improved Power Density: Heavy copper PCBs allow for higher power densities and more compact designs by reducing the need for additional heat sinks or cooling mechanisms. This results in smaller, lighter, and more cost-effective electronic assemblies without compromising performance or reliability.

Why Choose Hi Spec for Heavy Copper PCBs?

At Hi Spec, we have the expertise and manufacturing capabilities to produce high-quality heavy copper PCBs tailored to your specific requirements. Whether you need a single prototype or a full production run, our experienced engineers will work closely with you to ensure that your heavy copper PCB meets your performance, reliability, and cost objectives. With our commitment to quality, reliability, and customer satisfaction.

Contact us today to learn more about our heavy copper PCB capabilities and how we can help optimize the performance and durability of your electronic systems.